By Peter R. Whiteley
From the eighth Australasian convention on Aluminium Casthouse expertise in Brisbane, Australia, September 14-17, 2003
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Additional info for Aluminium Cast House Technology VIII
Two 32 MT LDO fired, tilting type, melting cum holding furnaces with regenerative burners cater billet casting unit. The pig casting line supplied by M/s Brochot, France can produce 1,20,000 MT per annum of pigs. This is catered by two 45 MT oil fired, tilting type, reverberatory furnaces supplied by M/s Wellman Incandescent, India. Introduction of WORLD CLASS MANUFACTURING (WCM) concept in Cast Houses To achieve World Class Excellence through continuous improvement WCM Model was adopted. Following committees were formed to achieve WCM.
1320x305 830 1118x305 702 1016x305 638 914x305 575 A simple idea of using graphite coating of slab casting moulds came through kaizen, this has helped in achieving excellent surface of the slab, improved casting water quality and eliminated cast aborts due to hung ingots. Productivity Furnace cycle time was studied in detail by small groups and many kaizens were generated to reduce furnace cycle time. Some of the suggestions (enlisted below) were very simple but were found to be very effective.
Plant logistics remain to be unexplored territory at the planned production levels and a project is currently under way to ensure that potential bottlenecks are timorously predetermined and addressed. Bayside will continue to rationalize the plant, especially auxiliary equipment to continue to drive down conversion cost and increase throughput. 45 Aluminium Cast House Technology - Eighth Australasian Conference Edited by PR. Whiteley TMS (The Minerals, Metals & Materials Society), 2003 REFRACTORY SELECTION, USE AND PERFORMANCE Ralph Raju BHP Billiton Hillside Aluminum 9 West Central Arterial Richardsbay Abstract Until recently Hillside Aluminum's holding furnaces was lined with brick and had a holding capacity of 60 metric tons.
Aluminium Cast House Technology VIII by Peter R. Whiteley